Front/Rear Housings and Bearing Retainers

Inspect the housings carefully. Look for cracks, stripped threads, scored mating surfaces, damaged bearing bores, or worn dowel pin holes. Minor nicks on mating surfaces can be dressed off with a fine file, or emery cloth. Damaged threads can be renewed by either re-tapping or installing Helicoil inserts.

NOTE: The front housing contains the countershaft front bearing race. The rear housing contains the countershaft rear bearing race. Be advised that these components are NOT serviceable items. The front housing will have to be replaced if the countershaft bearing race is loose, worn, or damaged. The rear housing will have to be replaced if the countershaft rear bearing race is loose, worn, or damaged.

Inspect the input shaft bearing retainer. Be sure the release bearing slide surface of the retainer is in good condition. Minor nicks on the surface can be smoothed off with 320/420 grit emery cloth and final polished with oil coated crocus cloth. Replace the retainer seal if necessary.
Inspect the output shaft bearing retainer. Be sure the U-shaped retainer is flat and free of distortion. Replace the retainer if the threads are damaged, or if the retainer is bent, or cracked.