Operation CHARM: Car repair manuals for everyone.

Clutch Pedal Assembly: Service and Repair

REMOVAL

Fig. 31:





1. Remove retaining ring, flat washer and wave washer that secure brake and clutch pedals to push rods.

Fig. 32:





2. Remove knee bolster for access to pedal pivot shaft.
3. Remove brake light switch. Turn switch clockwise about 30° to release it then remove switch from bracket.

Fig. 33:





4. Remove retainer from passenger side of pedal pivot shaft.
5. Push pedal pivot shaft toward driver side of support only enough to remove clutch pedal. It is not necessary to remove shaft from pedal support entirely.
6. Remove clutch pedal.

INSTALLATION

Fig. 34:





1. Inspect bushings in clutch and brake pedals. Replace bushings if worn, cracked, or distorted.
2. Lubricate pedal shaft, pedal shaft bore and all bushings with MOPAR Multi- Mileage, or high temperature bearing grease.
3. Position clutch pedal in support. Align pedal with pivot shaft and slide shaft through pedal bushings. Then repeat process for brake pedal.
4. Slide pedal shaft through support and install shaft retainer.
5. Secure push rods to clutch and brake pedals.
6. Install brake light switch in bracket. Rotate switch into place to lock it in bracket.
7. Install knee bolster.