Output Shaft

NOTE: Not all of the output shaft gear and synchro components are a one-way fit. Some gear and synchro components can be installed backwards. To avoid reassembly problems, mark the gears, clutch gears, synchro hubs, and sleeves for reference during teardown. Use paint or a scriber for marking purposes. Then stack the geartrain parts in order of removal. This practice will help avoid incorrect assembly.

1. Remove first gear from the output shaft.

Fig. 54:

2. Remove the first gear bearing from the output shaft.

Fig. 55:

3. Remove the first gear blocker rings (2) and cones from the 1-2 synchro assembly.
4. Install the remainder of the output shaft into Fixture 8227 with press blocks under second gear.
5. Install shaft and Fixture assembly into a suitable shop press.
6. Using the shop press, remove second gear, 1-2 synchro assembly, and first gear bearing sleeve from the output shaft.

Fig. 56:

7. Remove the second gear bearing from the output shaft.
8. Reverse the output shaft in the Fixture 8227 with press blocks positioned under the 5-6 synchro assembly.
9. Using the shop press, remove the 5-6 synchro assembly from the output shaft.

Fig. 57:

10. Remove sixth gear and the sixth gear bearing from the output shaft.