Part 2

DISASSEMBLY (continued)





35. Remove low/reverse clutch pack (Fig. 52).





36. Remove transfer gear cover-to-case bolts (Fig. 53).





37. Remove transfer gear cover (Fig. 54).








38. Using Tool 6259, remove transfer shaft gear-to-shaft nut and coned washer (Fig. 55) (Fig. 56).





39. Using tool L-4407A, remove transfer shaft gear (Fig. 57).





40. Remove transfer gear shim (select) (Fig. 58).





41. Remove bearing cup retainer (Fig. 59).





42. Remove transfer gear bearing cone using setup shown in (Fig. 60).





43. Remove transfer shaft bearing cup from retainer using Tool 6062 (Fig. 61).





44. Using Tool 6051, remove transfer shaft bearing snap ring (Fig. 62).





45. Using tool 5049A, remove transfer shaft from transaxle (Fig. 63).





46. Slip bearing cup retainer and oil baffle off of shaft (Fig. 64).





47. Using tool P-334, press transfer shaft bearing cone off of shaft (Fig. 65).
48. Bend output gear retaining strap ears flat to allow bolt removal.





49. Remove output shaft stirrup strap bolts (Fig. 66).





50. Remove stirrup and strap (Fig. 67).








51. Using Tool 6259 (Fig. 68), remove output shaft gear-to-shaft bolt and washer (Fig. 69).





52. Using Tool L4407A, and button 6055, remove output gear from shaft (Fig. 70).





53. Remove output gear bearing shim (select) (Fig. 71).





54. Using setup as shown in (Fig. 72), remove output gear bearing cone.





55. Remove rear carrier assembly from transaxle (Fig. 73).





56. Remove rear carrier assembly bearing cone using setup shown in (Fig. 74).








57. Install low/reverse spring compressor tool as shown in (Fig. 75) (Fig. 76).





58. Compress low/reverse piston return spring and remove snap ring (Fig. 77).





59. Remove low/reverse spring compressor tool and low reverse piston return spring (Fig. 78).





60. Using a suitable punch, drive out park guide bracket, pivot shaft plug (Fig. 79).





61. Using ordinary pliers, remove pivot shaft and guide bracket assembly (Fig. 80).





62. Inspect guide bracket components for excessive wear and replace if necessary (Fig. 81).





63. Remove low/reverse clutch piston (Fig. 82).





64. Remove low/reverse piston retainer-to-case screws (Fig. 83).





65. Remove low/reverse piston retainer (Fig. 84).





66. Remove low/reverse piston retainer-to-case gasket (Fig. 85).





67. Using a hammer and suitable drift, drive out inner output bearing cup (Fig. 86).





68. Using tool 6062, remove outer output bearing cup (Fig. 87).