Operation CHARM: Car repair manuals for everyone.

On-Vehicle Service

WARNING: NEW OR USED ENGINE OIL CAN BE IRRITATING TO THE SKIN. AVOID PROLONGED OR REPEATED SKIN CONTACT WITH ENGINE OIL. CONTAMINANTS IN USED ENGINE OIL, CAUSED BY INTERNAL COMBUSTION, CAN BE HAZARDOUS TO YOUR HEALTH. THOROUGHLY WASH EXPOSED SKIN WITH SOAP AND WATER. DO NOT WASH SKIN WITH GASOLINE, DIESEL FUEL, THINNER, OR SOLVENTS, HEALTH PROBLEMS CAN RESULT. DO NOT POLLUTE. DISPOSE OF USED ENGINE OIL PROPERLY.

ENGINE OIL SPECIFICATION

CAUTION: Do not use non-detergent or straight mineral oil when adding or changing crankcase lubricant. Engine failure can result.

API SERVICE GRADE CERTIFIED
Standard engine-oil identification notations have been adopted to aid in the proper selection of engine oil. The identifying notations are located on the label of engine oil plastic bottles and the top of engine oil cans.





Fig. 9

In diesel engines, use an engine oil that conforms to API Service Grade CF-4 or CG-4/SH (Fig. 9). MOPAR provides an engine oil that conforms to this particular grade.

SAE VISCOSITY
An SAE viscosity grade is used to specify the viscosity of engine oil. SAE 15W-40 specifies a multiple viscosity engine oil.





Fig. 10

When choosing an engine oil, consider the range of temperatures the vehicle will be operated in before the next oil change. Select an engine oil that is best suited to your area's particular ambient temperature range and variation. For diesel engines, refer to (Fig. 10).

CRANKCASE OIL LEVEL INSPECTION

CAUTION: Do not overfill crankcase with engine oil, oil foaming and oil pressure loss can result.





Fig. 11

To ensure proper lubrication of an engine, the engine oil must be maintained at an acceptable level. The acceptable oil level is in the SAFE RANGE on the engine oil dipstick (Fig. 11).
Unless the engine has exhibited loss of oil pressure, run the engine for about five minutes before checking oil level. Checking engine oil level of a cold engine is not accurate.
1. Position vehicle on level surface.
2. With engine OFF, allow approximately ten minutes for oil to settle to bottom of crankcase, remove engine oil dipstick.
3. Wipe dipstick clean.
4. Replace dipstick and verify it is seated in the tube.
5. Remove dipstick, with handle held above the tip, take oil level reading.
6. Add oil only if level is below the SAFE RANGE area on the dipstick.
7. Replace dipstick


ENGINE OIL AND FILTER CHANGE

WARNING: HOT OIL CAN CAUSE PERSONAL INJURY.

NOTE: Change engine oil and filter at intervals specified in the owner's manual.

1. Operate the engine until the water temperature reaches 60°C (140°F). Shut the engine off.
2. Use a container that can hold at least 14 liters (15 quarts) to hold the used oil. Remove the oil drain plug and drain the used engine oil into the container.
3. Always check the condition of the used oil. This can give you an indication of engine problems that might exist.
- Thin, black oil indicates fuel dilution.
- Milky discoloration indicates coolant dilution.
4. Clean the area around the oil filter head. Remove the filter using a 90 - 95 mm filter wrench.
5. Clean the gasket surface of the filter head. The filter canister O-Ring seal can stick on the filter head. Make sure it is removed.
6. Fill the oil filter element with clean oil before installation. Use the same type oil that will be used in the engine.
7. Apply a light film of lubricating oil to the sealing surface before installing the filter.

CAUTION: Mechanical over-tightening may distort the threads or damage the filter element seal.

8. Install the filter as specified by the filter manufacturer.
9. Clean the drain plug and the sealing surface of the pan. Check the condition of the threads and sealing surface on the oil pan and drain plug.
10. Install the drain plug. Tighten the plug to 60 Nm (44 ft. lbs.) torque.
11. Use only High-Quality Multi-Viscosity lubricating oil in the Cummins Turbo Diesel engine. Choose the correct oil for the operating conditions.
12. Fill the engine with the correct grade of new oil.
13. Start the engine and operate it at idle for several minutes. Check for leaks at the filter and drain plug.
14. Stop engine. Wait several minutes to allow the oil to drain back to the pan and check the level again.

USED ENGINE OIL DISPOSAL
Care should be exercised when disposing of used engine oil after it has been drained from a vehicle's engine.