Positive Crankcase Ventilation: Description and Operation
Fig.4 PCV Valve/Hose - Typical:
All engines are equipped with a closed crankcase ventilation system and PCV valve.
This system consists of a crankcase PCV valve mounted on the cylinder head (valve) cover with a hose extending from the valve to the intake manifold.
A closed engine crankcase breather/filter, with a hose connecting it to the air cleaner housing, provides the source of air for system.
Fig.5 Typical Closed Crankcase Ventilation System:
Fig.6 Engine Off Or Engine Pop-Back - No Vapor Flow:
The PCV system operates by engine intake manifold vacuum. Filtered air is routed into the crankcase through the air cleaner hose and crankcase breather/filter. The metered air, along with crankcase vapors, are drawn through the PCV valve and into a passage in the intake manifold. The PCV system manages crankcase pressure and meters blow by gases to the intake system, reducing engine sludge formation.
The PCV valve contains a spring loaded plunger. This plunger meters the amount of crankcase vapors routed into the combustion chamber based on intake manifold vacuum.
When the engine is not operating or during an engine pop-back, the spring forces the plunger back against the seat. This will prevent vapors from flowing through the valve.
Fig.7 High Intake Manifold Vacuum - Minimal Vapor Flow:
During periods of high manifold vacuum, such as idle or cruising speeds, vacuum is sufficient to completely compress spring. It will then pull the plunger to the top of the valve. In this position there is minimal vapor flow through the valve.
Fig.8 Moderate Intake Manifold Vacuum - Maximum Vapor Flow:
During periods of moderate manifold vacuum, the plunger is only pulled part way back from inlet. This results in maximum vapor flow through the valve.