Installation

INSTALLATION

NOTE: If transaxle assembly has been replaced or overhauled (clutch and/or seal replacement), it is necessary to perform the TCM Quick Learn Proctor cure.

NOTE: If torque converter assembly has been replaced, it is necessary to reset the TCC Break-In Strategy.

1. Using a transmission jack and a helper, position transaxle assembly to engine. Install and torque bolts to 95 Nm (70 ft. lbs.).





2. Install upper mount assembly to transaxle and torque bolts to 54 Nm (40 ft. lbs.) (Fig. 164).
3. Raise engine/transaxle assembly into position. Install and torque upper mount-to-bracket thru-bolt to 75 Nm (55 ft. lbs.) (Fig. 164).
4. Remove transmission jack and screw jack.
5. Secure left wheelhouse splash shield.
6. Install torque converter-to-drive plate bolts and torque to 88 Nm (65 ft. lbs.)
7. Install inspection cover.
8. Install lateral bending brace.
9. Install starter motor.
10. Install front mount/bracket assembly.





11. Install rear mount and bracket assembly into position (Fig. 165).





12. Install and torque rear mount bolts to 54 Nm (40 ft. lbs.) (Fig. 166).
13. Lower vehicle.
14. Install and torque rear mount bracket-to-transaxle vertical bolts (Fig. 165) to 102 Nm (75 ft. lbs.).
15. Raise vehicle.
16. Install rear mount bracket-to-transaxle horizontal bolt (Fig. 165) and torque to 102 Nm (75 ft. lbs.).
17. Install rear mount thru-bolt and torque to 54 Nm (40 ft. lbs.) (Fig. 166).





18. Install rear mount heat shield (Fig. 167).
19. AWD models: Install power transfer unit.
20. Install cradle plate.





21. Install exhaust pipe to manifold (Fig. 168).
22. Install left and right halfshaft assemblies.
23. Install front wheel/tire assemblies.
24. Lower vehicle.
25. Install transaxle upper bellhousing-to-block bolts and torque to 95 Nm (70 ft. lbs.).
26. Install wiper module assembly.
27. Connect crank position sensor (if equipped).





28. Connect gearshift cable to upper mount bracket and transaxle manual valve lever (Fig. 169).





29. Connect solenoid/pressure switch assembly (Fig. 170).
30. Connect transmission range sensor connector (Fig. 170).
31. Connect input and output-speed sensor connectors (Fig. 170).
32. Remove plugs and install transaxle oil cooler line service splice kit. Refer to instructions included with kit.
33. Remove plug and Install fluid level indicator/ tube assembly.





34. Install coolant recovery bottle (Fig. 171).
35. Install battery shield.
36. Connect battery cables.
37. Fill transaxle with suitable amount of ATF+4 (Automatic Transmission Fluid-Type 9602).