Clutch Release Fork: Service and Repair
REMOVAL1. Remove transaxle assembly.
2. Remove modular clutch assembly from input shaft (2.4L Gas models only).
3. Grasp clutch release lever and bearing (Fig. 6) with both hands and pull outward using moderate pressure to release lever from pivot ball.
4. Separate release bearing from lever.
NOTE: Remove release lever pivot ball(s) ONLY if replacement is necessary.
5. Remove pivot ball(s) using slide hammer C-3752 and remover/installer 6891 (Fig. 7).
INSTALLATION
1. If removed, install new release lever pivot ball(s) using slide hammer C-3752 and remover/installer 6891 (Fig. 8) (Fig. 9).
2. Install clutch release bearing to lever. Apply grease to interface points. Make sure release bearing retainers engage lever pocket as shown in (Fig. 10).
3. Apply grease to pivot ball, and on release lever at slave cylinder contact point.
4. Install clutch release bearing/lever assembly into position by sliding bearing onto input bearing retainer, and using moderate hand pressure to seat release lever to pivot ball(s) (Fig. 11). A "pop" sound should be heard. Verify proper engagement by lightly pulling outward on lever at pivot ball location, and then actuating lever and bearing to ensure proper operation.