Operation CHARM: Car repair manuals for everyone.

Fuel Level Sensor: Service and Repair

REMOVAL

Fig. 4 Location - Fuel Gauge Sending Unit:




The fuel level sending unit (fuel level sensor) and float assembly is located on the side of the fuel pump module.
1. Remove fuel pump module from fuel tank. Refer to Fuel Pump Module Removal/Installation.

Fig. 5 Fuel Gauge Sending Unit - R/I:




2. To remove sending unit from pump module, lift on plastic locking tab while sliding sending unit tracks.
3. Disconnect 4-wire electrical connector from fuel pump module. Separate necessary sending unit wiring from connector using terminal pick / removal tool.

INSTALLATION
1. Connect necessary wiring into electrical connectors. Connect 4-wire electrical connector to pump module.
2. Position sending unit to pump module. Slide and snap into place.
3. Install fuel pump module. Refer to Fuel Pump Module Removal/Installation.