Operation CHARM: Car repair manuals for everyone.

Brake Pedal Assy: Service and Repair

PEDAL

REMOVAL
1. Remove the knee blocker under the steering column, to access the pedal.





2. Remove clip securing push rod to pedal.
3. Remove brake pedal shaft nut.
4. Slide brake pedal shaft out and remove the brake pedal.
5. Remove and inspect pedal bushings. Replace bushings if worn or damaged.

INSTALLATION

NOTE: It is recommended to replace the brake switch, When removing the brake pedal as it is not re-adjustable.

1. Lubricate pedal shaft sleeve and bushings with Mopar multi-mileage grease.
2. Install the pedal bushings in the pedal, and slide the sleeve in.
3. Position pedal in support and install the pedal shaft.
4. Install the nut on the pedal shaft. Tighten shaft nut to 54 Nm (40 ft. lbs.).
5. Attach push rod to the pedal using a new clip.
6. Check operation of the stop lamp switch.
7. Install the knee blocker.