Operation CHARM: Car repair manuals for everyone.

Pedal Positioning Sensor: Service and Repair

Pedal Position Sensor

REMOVAL
1. Remove battery ground cable terminal from battery negative post and isolate.
2. Under instrument panel, remove silencer panel below lower steering column cover.





3. Press release tab to the left, then remove bulkhead connector from bracket by pulling it toward lower steering column cover.
4. Move bulkhead connector toward left side of vehicle as far as its wires will allow. Do not overstress wiring.





5. Remove two mounting screws securing pedal position sensor in place.
6. Remove pedal position sensor from bracket.
7. Disconnect wiring connector and remove pedal position sensor.

INSTALLATION
1. Connect wiring connector to pedal position sensor.

NOTE: Make sure pin in pedal assembly fits into slot in sensor carriage when installing sensor.

2. Place sensor against mounting bracket and into brake pedal. Move carriage as necessary to align slot with pin. Install two mounting screws. Tighten screws to 7.5 Nm (66 in. lbs.) torque.
3. Align the bulkhead connector mounting slot with its bracket and install it, locking it in place.
4. Install silencer panel below lower steering column cover.
5. Connect ground cable to negative post of battery.
6. Connect scan tool (DRB III) to data link diagnostic connector located below steering column.
7. Turn ignition key to ON position.
8. Using scan tool, check for and clear any existing adjustable pedal fault codes.
9. Test operation of adjustable pedals, memory sets (if equipped), and RKE (if equipped). If applicable, reset radio and clock.
10. Recheck for any fault codes.
11. Turn key to OFF and remove scan tool from vehicle.
12. Road test the vehicle to ensure proper operation of the adjustable brake system.