Muffler: Service and Repair

MUFFLER

REMOVAL
1. Raise and support the vehicle.
2. Saturate the clamp nuts with heat valve lubricant. Allow 5 minutes for penetration.





3. Disconnect the muffler hangers.
4. Remove clamps and nuts.
5. Remove the muffler.

INSTALLATION
1. Assemble muffler and clamps loosely to permit proper alignment of all parts.
2. Connect the muffler hangers.
3. Tighten the clamp nuts to 48 Nm (35 ft. lbs.) torque.
4. Lower the vehicle.
5. Start the engine and inspect for exhaust leaks and exhaust system contact with the body panels. A minimum of 25.4 mm (1.0 in.) is required between exhaust system components and body/frame parts. Adjust the alignment, if needed.