Front Axle

C205F - Front Axle
DESCRIPTION
The C205F axle consists of an aluminum center section with an axle tube extending from one side. The tube is pressed into the differential housing. The power is transferred from the axle through two constant velocity (C/V) drive shafts to the wheel hubs. The drive shafts are identical and interchangeable.

The differential case is a one-piece design. The differential pinion mate shaft is retained with a rollpin. Differential bearing preload and ring gear backlash is adjusted by the use of select shims. The shims are located between the differential bearing cups and the axle housing. Pinion bearing preload is set and maintained by the use of a collapsible spacer. The differential cover provides a means for inspection and service.

The axle has the assembly date and gear ratio listed on a tag. The tag is attached to the housing cover by a cover bolt.

OPERATION
The axle receives power from the transfer case through the front propeller shaft. The front propeller shaft is connected to the pinion gear, which rotates the differential through the gear mesh with the ring gear bolted to the differential case. The engine power is transmitted to the axle shafts through the pinion mate and side gears. The side gears are splined to the axle shafts.






During straight-ahead driving, the differential pinion gears do not rotate on the pinion mate shaft. This occurs because input torque applied to the gears is divided and distributed equally between the two side gears. As a result, the pinion gears revolve with the pinion mate shaft but do not rotate around it (Fig. 1).






When turning corners, the outside wheel must travel a greater distance than the inside wheel to complete a turn. The difference must be compensated for to prevent the tires from scuffing and skidding through turns. To accomplish this, the differential allows the axle shafts to turn at unequal speeds (Fig. 2). In this instance, the input torque applied to the pinion gears is not divided equally. The pinion gears now rotate around the pinion mate shaft in opposite directions. This allows the side gear and axle shaft attached to the outside wheel to rotate at a faster speed.