Clutch: Service and Repair

REMOVAL





1. Remove transmission and transfer case (Fig. 15).
2. Remove the starter from the clutch housing.
3. Remove clutch housing bolts and remove housing from the engine.

INSTALLATION
1. Clean housing mounting surface of engine block with wax and grease remover.
2. Verify that clutch housing alignment dowels are in good condition and properly seated.
3. Transfer slave cylinder, release fork and boot, fork pivot stud and wire/hose brackets to new housing.





4. Align and install clutch housing on transmission (Fig. 16). Tighten housing bolts closest to alignment dowels first and to the following torque values:
^ 1/4 inch diameter "A" bolts 4.5 Nm (40 in. lbs.)
^ 3/8 inch diameter "A" bolts 47.5 Nm (35 ft. lbs.)
^ 7/16 inch diameter "A" bolts 68 Nm (50 ft. lbs.)
^ "B" bolts for 5.9L TD/8.0L applications 47.5 Nm (35 ft. lbs.)
^ "C" bolts for 5.9L TD applications 47.5 Nm (35 ft. lbs.)
^ "C" bolts for 8.OL applications 74.5 Nm (55 ft. lbs.)

5. Install the starter to the clutch housing.
6. Install the clutch housing dust shield to the clutch housing.
7. Install transmission and transfer case, if equipped.