Operation CHARM: Car repair manuals for everyone.

Fuel Delivery and Air Induction: Description and Operation

The fuel delivery system consists of:
- a fuel pump module containing the electric fuel pump, fuel filter/fuel pressure regulator, fuel gauge sending unit (fuel level sensor) and a secondary fuel filter located at the bottom of the pump module
- fuel tubes/lines/hoses
- a combination fuel filter/fuel pressure regulator
- quick-connect fittings
- fuel injector rail
- fuel tank
- fuel tank filler/vent tube assembly
- fuel tank filler tube cap
- accelerator pedal
- throttle cable

Certain fuel delivery components can be found in the following graphics:














Fuel is returned through the fuel pump module and back into the fuel tank through the fuel filter/fuel pressure regulator. A separate fuel return line from the engine to the tank is not used.

The fuel tank assembly consists of: the fuel tank, fuel pump module assembly, fuel pump module locknut/gasket, and fuel tank check valve (refer to Fuel Tank Check Valve for information).

A fuel filler/vent tube assembly using a pressure/vacuum, 1/4 turn fuel filler cap is used. The fuel filler tube contains a flap door located below the fuel fill cap.

Also to be considered part of the fuel system is the evaporation control system. This is designed to reduce the emission of fuel vapors into the atmosphere. The description and function of the Evaporative Control System is found in Emission Control Systems.

Both fuel filters (at bottom of fuel pump module and within fuel pressure regulator) are designed for extended service. They do not require normal scheduled maintenance. Filters should only be replaced if a diagnostic procedure indicates to do so.