Communication
The Programmable Communication Interface or PCI Bus is a single wire multiplexed network capable of supporting binary encoded messages shared between multiple modules. The PCI bus circuit is identified as D25. Additional tracer colors may be added to the violet in order to distinguish between different module connections. The modules are wired in parallel. Connections are made in the harness using splices. The following modules are used on this vehicle:- Front Control Module
- Airbag Control Module
- Controller Antilock Brake
- A/C Heater Control Module
- Powertrain Control Module (gas only)
- Engine Control Module (diesel only)
- Radio
- Amplifier (if equipped)
- Hands Free Module
- Transfer Case Control Module (if equipped)
- Sentry Key Immobilizer Module
- Compass Mini-Trip Computer (if equipped)
- Electro/Mechanical Instrument Cluster
Each module provides its own bias and termination in order to transmit and receive messages. The bus voltage is at zero volts when no modules are transmitting and is pulled up to about seven and a half volts when modules are transmitting.
The bus messages are transmitted at a rate averaging 10800 bits per second. Since there is only voltage present when the modules transmit and the message length is only about 500 milliseconds, it is ineffective to try and measure the bus activity with a conventional voltmeter. The preferred method is to use the DRBIII(R) lab scope. The 12v square wave selection on the 20-volt scale provides a good view of the bus activity. Voltage on the bus should pulse between zero and about seven and a half volts. Refer to the following figure for some typical displays.
The PCI Bus failure modes are broken down into two categories. Complete PCI Bus Communication Failure and individual module no response. Causes of a complete PCI Bus Communication Failure include a short to ground or battery on the PCI circuit. Individual module no response can be caused by an open PCI circuit at the module, or an open battery or ground circuit to the affected module.
Symptoms of a complete PCI Bus Communication Failure would include but are not limited to:
- All gauges on the EMIC stay at zero
- All telltales on EMIC illuminate
- EMIC backlighting at full intensity
- Dashed lines in the overhead console ambient temperature display
- No response received from any module on the PCI bus (except the ECM/PCM)
- No start (if equipped with Sentry Key Immobilizer)
Symptoms of Individual module failure could include any one or more of the above. The difference would be that at least one or more modules would respond to the DRBIII(R).
Diagnosis starts with symptom identification. If a complete PCI Bus Communication Failure is suspected, begin by identifying which modules the vehicle is equipped with and then attempt to get a response from the modules with the DRBIII(R). If any modules are responding, the failure is not related to the total bus, but can be caused by one or more modules PCI circuit or power supply and ground circuits. The DRBIII(R) may display "BUS � SIGNAL OPEN" or "NO RESPONSE" to indicate a communication problem. These same messages will be displayed if the vehicle is not equipped with that particular module. The CCD error message is a default message used by the DRBIII(R) and in noway indicates whether or not the PCI bus is operational. The message is only an indication that a module is either not responding or the vehicle is not equipped.
NOTE: The 2004 DR 3.7L, 4.7L, and 5.7L vehicles are equipped with the Powertrain Control Module and Transmission Control Module combined in a single control module. This module is the Next Generation Controller (NGC) for DaimlerChrysler and will be referred to as the Powertrain Control Module (PCM). The PCM has four color coded connectors C1/A through C4/D, (C1/A - BLK, C2/B - ORANGE, C3/C - WHITE, C4/D -GREEN), with each connector containing 38 pins. The 5.9L Electronic Fuel Injection 24 valve Turbo Diesel has an Engine control module (ECM) CM845. New Diagnostic procedures and New DTC numbers are two of the changes you will see which reflect the new combined module technology. There are new Verification tests and module replacement procedures for the new PCM.
Two tools are required to diagnose and repair the PCM terminals and harness connectors:
1. Miller #3638 Terminal Removal Pick must be used to release the connector terminals or harness and connector damage will occur.
2. Miller #8815 Pinout Box must be used to probe the PCM terminals or terminal damage will occur.