Using StarSCAN to Retrieve the Flash File From the Internet

NOTE:
Before performing this Repair Procedure, the operating software in the StarSCAN(R); must be programmed with software release level 7.02 or higher.

The software release level is visible in the blue header at the top of the StarSCAN(R) screen.

NOTE:
The StarSCAN(R) diagnostic scan tool fully supports Internet connectivity. However, to take advantage of this feature you must first configure the StarSCAN(R) for your dealership's network. Make sure the StarSCAN(R) is configured to the dealership's network before proceeding. For instruction on setting up your StarSCAN� for the dealer's network refer to either:

"DealerCONNECT > Service > StarSCAN and StarMOBILE tools > Online Documentation", or refer to the StarSCAN(R) Quick Start Networking Guide. The StarSCAN(R) Quick Start Networking Guide is also available on the website under the "Download Center".

NOTE:
The Repair Procedure (PCM flash) currently can not be performed using the StarMOBILE(TM) in its STANDALONE mode. Use the StarSCAN(R) to perform the Repair Procedure, or use the StarMOBILE(TM) in its CONNECTED mode to perform the Repair Procedure.

NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.

1. Open the hood and install a battery charger. Using a voltmeter, verify that the charging rate provides 13.2 - 13.5 volts. Set the battery charger to continuous charge. Do not allow the charger to time out during the flash process. Remove the charger from the battery when the flash process is complete.

NOTE:
Do not allow the charging voltage to climb above 13.5 volts during the flash process.

2. Obtain the vehicle Personal Identification Number (PIN). This information may be obtained from:

a. The original selling invoice.

b. The DealerCONNECT system under the "Parts" tabs - select "Key Codes".

c. By contacting the District Manager.

3. Connect the CH9410 StarSCAN(R) ethernet cable to the StarSCAN(R) and the dealer's network drop.

4. Connect the CH9404 StarSCAN(R) vehicle cable to the StarSCAN(R) and the vehicle.

5. Power ON the StarSCAN(R).

6. Select "ECU View"

7. Touch the screen to highlight the appropriate ECU in the list of modules.

8. Select "More Options"

9. Select "PCM Flash"

10. Record the part number at the top of the "Flash PCM" screen for later reference.

11. Select "Browse for New File". Follow the on screen instructions.

12. Highlight the calibration then select "Download to Scantool".

13. Select "Close" after the download is complete, then select "Back".

14. Highlight the listed calibration.

15. Select "Update Controller". Follow on screen instructions.

16. When the PCM update is complete, select "OK".

17. Verify the part number at the top of the "Flash PCM" screen has updated to the new part number.

18. The Wireless Control Module (WCM) requires updating of the Secret Key information using the PIN information obtained earlier. From the StarScan(R) Home Menu:

a. Select "ECU View".

b. Select "WCM".

c. Select "Miscellaneous Functions".

d. Select "PCM Replace".

e. Follow the on-screen prompts to complete the updating process.

19. Once the WCM has been updated, clear all DTC's.

NOTE:
Due to the Cummins controller reprogramming procedure, a DTC may be set in other modules within the vehicle, if so equipped. Some DTC's may cause the MIL to illuminate. From the "Home" screen select "System View". Then select "All DTCs". Press "Clear All Stored DTCs" if there are any DTCs shown on the list.

NOTE:
The following step is required by law when reprogramming a PCM and/or TCM.

20. Type the necessary information on the "Authorized Modification Label p/n 04275086AB and attach near the VECI label (Fig. 2).