Engine Controls - MIL ON/DTC P0480 Set
NUMBER: 18-004-07GROUP: Vehicle Performance
DATE: January 24, 2007
THE DRBIII(R) FLASH FILES FOR THIS BULLETIN ARE AVAILABLE ON DealerCONNECT.
SUBJECT:
Flash: MIL DTC P0480-Cooling Fan 1 Control Circuit
OVERVIEW:
This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new software.
MODELS:
2005-2006 (RS) Caravan/Town & Country
NOTE:
This bulletin applies to vehicles equipped with a 3.3 or 3.8L engine (sales code EGA and EGH).
SYMPTOM/CONDITION:
Customer may experience MIL illumination. Lack of fan operation may be noted. This may occur when previous drive cycles occurred in heavy snow conditions causing snow and/or ice to form at the base of the fan shroud blocking the fan blade.
DIAGNOSIS:
Using a Scan Tool (DRBIII(R)) with the appropriate Diagnostic Procedures available in TechCONNECT, verify all engine systems are functioning as designed. If DTC's other than P0480 are present record them on the repair order and repair as necessary before proceeding further with this bulletin.
After performing the diagnostic procedures available in TechCONNEGT listed for P0480, perform the Repair Procedure.
PARTS REQUIRED:
SPECIAL TOOLS / EQUIPMENT REQUIRED:
NOTE:
An updated J1962 cable has been released. This cable has a red colored connector at the DRBIII(R) connection. Use this cable whenever a flash is being performed.
REPAIR PROCEDURE USING DRBIII(R) AND DOWNLOADING THE FLASH FILE FROM DealerCONNECT > Tech TOOLS:
NOTE:
Whenever a module is reprogrammed, the software in the DRBIII(R); must be programmed with the latest revision level available.
NOTE:
If this flash process is interrupted/aborted, the flash process should be restarted and then follow the directions on the DRBIII(R).
1. Before beginning the flash procedure, remove any old flash files from the DRBIII(R) memory. To clear the memory from the MAIN MENU:
a. Simultaneously press the "MORE" and "YES" keys.
b. A screen will appear requesting a "COLD BOOT".
c. Follow the on screen instructions by selecting the "F4" key.
d. When the DRBIII(R) reboots to the MAIN MENU, proceed to Step # 2
2. With the ignition switch in the "RUN" position, determine the original part number of the PCM currently in the vehicle. Using the DRBIII(R) select:
a. "DRBIII(R) Standalone".
b. "1998 - 2007 Diagnostics".
c. "All (Except Below)".
d. "Engine".
e. "Module Display".
f. Record the "PCM part # " on the repair order for later reference.
3. Connect the DRBIII(R) to TechCONNECT. Open TechTOOLS and verify that the "DRBIII(R) Status: Connected" message is in the upper right corner of the TechTOOLS screen.
4. Enter the "PCM part # " recorded in Step # 2 in the "Parts Criteria" area and select "Show Updates". TechTOOLS will populate the appropriate flash file.
5. Select the flash file.
6. Select the "DRBIII" radio button which is next to the "Download/Update" button.
7. Select the "Download/Update" button.
8. Monitor the "Flash Download/Update Progress" window on the TechCONNECT and follow the instructions on TechCONNECT. When the flash process is complete, proceed to Step # 9.
9. Disconnect the DRBIII(R) from TechCONNECT.
10. Open the hood and install a battery charger. Using a voltmeter, verify that the charging rate provides 13.2 - 13.5 volts. Set the battery charger to continuous charge. Do not allow the charger to time out during the flash process. Remove the charger from the battery when the flash process is complete.
NOTE:
Do not allow the charging voltage to climb above 13.5 volts during the flash process.
11. Connect the DRBIII(R) to the vehicle.
12. Download the flash file from the DRBIII(R) to the vehicle. Using the DRBIII(R) select:
a. "Vehicle Flash".
b. Follow the directions on the DRBIII(R) screen. When the flash process is complete, proceed to the next step.
NOTE:
Due to the PCM programming procedure, a DTC may be set in other modules within the vehicle, if so equipped. Some DTC's may cause the MIL to illuminate. Check all modules using "Module Scan", record the DTC's, and erase these DTC's prior to returning the vehicle to the customer. Erase any DTC's in the PCM only after all other modules have had their DTC's erased.
13. Reset the "Pinion Factor" as necessary.
14. Perform the transmission Quick Learn Procedure as necessary.
NOTE:
The following step is required by law.
15. Type the necessary information on the "Authorized Modification Label" p/n 04275086AB and attach near the VECI label (Fig. 1).
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.