Operation CHARM: Car repair manuals for everyone.

Assembly

ASSEMBLY

NOTE: If valve body assembly is reconditioned, the PCM/TCM Quick Learn Procedure must be performed.

Fig. 363 Springs and Valves Location:





1) Install valves and springs (Fig. 363).

Fig. 364 Install Regulator Valve Spring Retainerusing Tool 6302:





2) Install regulator valve spring retainer (2) (Fig. 364) using remover/installer 6302 (1).

Fig. 365 Install Dual Retainer Plate using Tool 6301:





3) Install dual retainer plate (2) (Fig. 365) using remover/installer 6301 (1).

Fig. 366 Valve Retainer Location:





4) Verify that all retainers are installed (1,2) (Fig. 366). Retainers should be flush or below valve body surface.

Fig. 367 Ball Check Location:





5) Install check balls into position (1,2 and 4) (Fig. 367). If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.

Fig. 368 Install Thermal Valve:





6) Install thermal valve (1) (Fig. 368) into transfer plate.

Fig. 369 Install Separator Plate:





7) Install separator plate (1) (Fig. 369) to valve body (2).

Fig. 370 Install Overdrive Clutch (#5) Check Valve:





8) Install the overdrive clutch (#5) check valve (1) (Fig. 370) to separator plate.

Fig. 371 Install Oil Screen:





9) Install oil screen (1) (Fig. 371) to separator plate.

Fig. 372 Install Transfer Plate:





10) Install transfer plate (1) (Fig. 372) to valve body and separator plate. Make sure oil screen and #5 check valve do not bind.

Fig. 373 Install Valve Body to Transfer Plate Screws:





11) Install twenty-four transfer plate (Fig. 373) to valve body screws (1) and torque to 5 Nm (45 inch lbs.).

Fig. 374 2/4 Accumulator Assembly:





12) Install 2/4 Accumulator components (2,3,4,5 and 6) (Fig. 374).

Fig. 375 2/4 Accumulator Retaining Plate:





13) Torque 2/4 Accumulator retainer (1) (Fig. 375) to 5 Nm (45 inch lbs.).

Fig. 376 Install Manual Shaft/Rooster Comb andTransmission Range Sensor:





14) Install Manual Shaft/Rooster Comb (3) (Fig. 376) and Transmission Range Sensor (1).

Fig. 377 Install Transmission Range SensorRetaining Screw:





15) Make sure Manual Valve control pin (2) (Fig. 377) is contained within the rooster comb slot. Install Transmission Range Sensor retaining screw (3) and torque to 5 Nm (45 inch lbs.).

Fig. 378 Manual Shaft Seal:





16) Install manual shaft seal (1) (Fig. 378).