Operation CHARM: Car repair manuals for everyone.

Disassembly

DISASSEMBLY

NOTE: If valve body assembly is being reconditioned, the PCM/TCM Quick Learn Procedure must be performed.

Fig. 347 Manual Shaft Seal:





1) Remove manual shaft seal (1) (Fig. 347).

Fig. 348 Remove Transmission Range Sensor:





2) Remove Transmission Range Sensor retaining screw (3) (Fig. 348).

Fig. 349 Manual Shaft/Rooster Comb andTransmission Range Sensor:





3) Remove Manual Shaft/Rooster Comb (3) (Fig. 349) and Transmission Range Sensor (1).

Fig. 350 2/4 Accumulator Retaining Plate:





4) Remove 2/4 Accumulator Retaining Plate (1) (Fig. 350).

Fig. 351 2/4 Accumulator Assembly:





5) Remove 2/4 Accumulator components (2,3,4,5 and 6) (Fig. 351).

Fig. 352 Remove Valve Body to Transfer PlateScrews:





6) Remove Valve Body (3) (Fig. 352) to Transfer Plate (2) screws (1).

Fig. 353 Remove Transfer Plate:





7) Invert assembly and remove Transfer Plate (1) (Fig. 353). Beware of loose check balls.

Fig. 354 Remove Oil Screen:





8) Remove oil screen (1) (Fig. 354).

Fig. 355 Remove Overdrive Clutch (#5) Check Valve:





9) Remove the overdrive clutch (#5) check valve (1) (Fig. 355).

Fig. 356 Remove Separator Plate:





10) Remove separator plate (1) (Fig. 356).

Fig. 357 Remove Thermal Valve:





11) Remove thermal valve (1) (Fig. 357).

Fig. 358 Ball Check Location:





12) Remove check balls, (1 ) (Fig. 358) (#4) ball check location, (2) (#2) ball check location, (3) retainer, (4) (#3) ball check location, (5) low/reverse switch valve and (6) t/c limit valve.

NOTE: Tag all valve/spring assemblies for reassembly identification.

Fig. 359 Remove Dual Retainer Plate using Tool6301:





13) Remove dual retainer plate (2) (Fig. 359) using Remover/Installer 6301(1).

Fig. 360 Remove Regulator Valve Spring Retainerusing Tool 6302:





14) Remove regulator valve spring retainer (2) (Fig. 360) using Remover/Installer 6302 (1).

Fig. 361 Valve Retainer Location:





15) Remove remaining retainers (1,2) (Fig. 361).

Fig. 362 Springs and Valves Location:





16) Remove valves and springs (Fig. 362).