Shaft Output

SHAFT OUTPUT

REMOVAL
1. Remove half shaft from disconnect side of the axle.





2. Remove O-ring (1) and snap ring (2) from output shaft.





3. Remove disconnect seal (1) bolts (2).





4. Remove output shaft (1) and disconnect seal (2) with Remove 8420A (3) and Slide Hammer C3752.





5. Remove disconnect seal (1) from output shaft (2).

DISASSEMBLY





1. Remove output shaft bearing cup (1) from axle tube (2).





2. Remove snap ring (1) from output shaft (2).





3. Press output shaft (1) out of disconnect spline (2) and bearing (3).

ASSEMBLY





1. Press output shaft bearing (1) on output shaft (2) with Installer W262 (3).





2. Press output shaft disconnect spline (1) on output shaft with Installer W262 (2).





3. Install disconnect spline (2) snap ring (1).





4. Install output shaft bearing cup (1) in disconnect pocket (2).

INSTALLATION





1. Verify output shaft bearing cup (1) is seated in disconnect pocket (2).





2. Install output shaft (1) in disconnect pocket (2).





3. Install disconnect seal (1) on output shaft (2).





4. Align disconnect seal (1) with bolt holes in disconnect pocket with Pins MD998412 (2).





5. Install disconnect seal (1) in disconnect pocket with Installer 6761 (2) and a hammer.





6. Install disconnect seal (1) bolts (2) and tighten to 28 Nm (21 ft. lbs.).





7. Install output shaft O-ring (1) and snap ring (2).
8. Install half shaft.
9. Verify differential fluid level and add fluid if necessary.