Disassembly and Assembly

DISASSEMBLY - SINGLE REAR WHEEL





1. Remove differential cover bolts and remove cover (Fig. 33).





2. Remove upper differential side gear (1) and shim (2) (Fig. 34).





3. Remove first set of differential pinion gears (1), spherical washers and mate shaft (2) (Fig. 35).





4. Remove second set of differential pinion gears (2), spherical washers and mate shaft (1) (Fig. 36).





5. Remove lower differential side gear (1) and shim (Fig. 37).

DISASSEMBLY - DUAL REAR WHEEL





1. Remove differential cover bolts and remove cover (Fig. 38).





2. Remove upper differential side gear (1) and shim (2) (Fig. 39).





3. Remove differential cross shaft (1) with pinion gears (2) and spherical washers (3) (Fig. 40).





4. Remove lower differential side gear (1) and shim (Fig. 41).

ASSEMBLY

ASSEMBLY - SINGLE REAR WHEEL





1. Install lower differential side gear (1) and shim (Fig. 42).





2. Install first differential pinions gears (1) with spherical washers and mate shaft (2) (Fig. 43).





3. Install second pinion gears (2) with spherical washers and mate shaft (1) (Fig. 44).





4. Install upper differential side gear (1) and shim (2) (Fig. 45).





5. Install differential cover with location numbers (1) on differential case (2) aligned (Fig. 46).





6. Install differential cover (2) bolts (1) and tighten to 45 Nm (33 ft. lbs.) (Fig. 47).
7. Check torque to rotate the differential gears with Torque Tool 9744 and a torque wrench. Torque should be 20-40 Nm (15-30 ft. lbs.).

NOTE: Shims are available in 0.05 mm (0.002 in.) increments, in thicknesses from 1.30 - 2.00 mm (0.051 - 0.078 in.).

ASSEMBLY - DUAL REAR WHEEL





1. Install lower differential side gear (1) and shim (Fig. 48).





2. Install first differential pinions gears (2) with spherical washers (3) and cross shaft (1) (Fig. 49).





3. Install upper differential side gear (1) and shim (2) (Fig. 50).





4. Install differential cover with location numbers (1) on differential case (2) aligned (Fig. 51).





5. Install differential cover (2) bolts (1) and tighen to 45 Nm (33 ft. lbs.) (Fig. 52).