Installation

INSTALLATION

1. Install adjustable pedals assembly under instrument panel.
2. Attach throttle cable to accelerator pedal using cable retainer.
3. Install two upper mounting bolts attaching pedals assembly to steering column support bracket on dash panel. Do not fully tighten at this time.
4. Install four nuts attaching pedals assembly and power brake booster to dash panel (Figure 2).
5. Tighten four booster mounting nuts and two upper mounting bolts to 28 Nm (21 ft. lbs.) torque.
6. Route pedal adjuster cable up and over right side of pedals assembly and steering column bracket, then down through hole in steering column bracket as shown (Figure 3). Attach end of cable to gear box.
7. Place adjuster cable through loop on right side of steering column bracket as shown (Figure 3).
8. Install booster input rod onto brake pedal pin and install a NEW retaining clip.
9. Connect wiring connector connecting vehicle wiring harness to pedal wiring harness (Figure 6).
10. Connect routing clips retaining vehicle wiring harness to pedal wiring harness (Figure 6).
11. Install brake lamp switch bracket on pedals assembly. Tighten mounting nuts to 6 Nm (50 in. lbs.) torque.
12. Install dash seal silencer shell over steering column intermediate shaft and fasten in place (Figure 1).
13. Install steering column onto lower mounting studs with nuts started, then install column onto upper mounting studs and install two upper mounting nuts. Tighten upper, then lower mounting nuts to 12 Nm (105 in. lbs.) torque.
14. Install column shaft coupling onto intermediate shaft and install pinch bolt. Make sure rounded side of intermediate shaft is matched to the curvature of the coupling. Tighten pinch bolt to 28 Nm (250 in. lbs.) torque.
15. Remove retainer holding steering wheel in place on steering column.
16. Attach shift cable to bracket on column.
17. Connect shift cable end to shift lever mechanism pin (Figure 7).
18. If equipped, connect PRNDL cable to end of shift lever mechanism pin and column bracket (Figure 7).
19. Connect column wiring harness connectors (as equipped) to SKIM, BTSI solenoid, ignition switch, multi-function switch, and clockspring.
20. Install lower and upper steering column shrouds.

CAUTION: Do not reuse the original brake lamp switch. The switch can only be adjusted once. That is during initial installation of the switch. If the switch is not adjusted properly or has been removed for some service, a new switch must be installed and adjusted.

21. Install and adjust NEW brake lamp switch.
22. Install instrument panel lower left reinforcement (Figure 4).
23. Attach hood release to lower left reinforcement.
24. Install knee blocker reinforcement plate (Figure 5).
25. Connect parking brake release link to release handle.
26. Install data link diagnostic connector to mounting hole in reinforcement plate.
27. Install lower steering column cover/knee blocker (Figure 5).
28. Install throttle cable onto throttle body lever.

NOTE: When reconnecting the battery on a vehicle that has had the airbag module removed, the following procedure should be used.

29. Reconnect ground cable to negative post of battery following special Diagnosis And Testing procedure. Refer to ELECTRICAL/RESTRAINTS DIAGNOSIS AND TESTING. Component Tests and General Diagnostics
30. Test operation of adjustable pedals and all functions that are steering column operated. If applicable, reset radio and clock.
31. Road test the vehicle to ensure proper operation of steering and brake systems.