Installation

INSTALLATION

If the following items were removed, install and torque to specifications:

- Fuel rail bolts - 22 Nm (200 in. lbs.)
- Coolant outlet connector bolts - 28 Nm (250 in. lbs.)
- Coolant temperature sensor - 7 Nm (60 in. lbs.)
1. Position a new gasket on cylinder head and install lower manifold.
2. Install and tighten intake manifold fasteners to 28 Nm (250 in. lbs.) in the sequence shown in (Figure 1). Repeat procedure until all bolts are at specified torque.




Figure 1 Lower Intake Manifold Tightening Sequence

3. Install lower intake manifold support bracket bolts (Figure 2) and tighten to:
- Bolts to intake 28 Nm (250 in. lbs.)
- Bolt to engine block 54 Nm (40 ft. lbs.)




Figure 2 LOWER INTAKE MANIFOLD SUPPORT BRACKET






4. Position power steering reservoir on manifold and install bolts.
5. Connect the fuel line.
6. Connect coolant temperature sensor/fuel injector wiring harness electrical connector.
7. Install the radiator upper and heater supply hoses.
8. Install the upper intake manifold.
9. Fill the cooling system.