Installation - Fold-In-Floor

INSTALLATION - FOLD-IN-FLOOR
1. Use a transmission jack to support fuel tank.

2. Raise tank and install fuel filler vent tube thru frame (Figure 6).

3. Raise tank.

4. Connect the fuel fill hose at the fuel tank filler metal tube and tighten clamp.


CAUTION: Ensure straps are not twisted or bent before or after tightening strap bolts.

5. Install bolts for fuel tank straps (Figure 5).

6. Tighten strap bolts to 54 Nm (40 ft. lbs.) torque. Remove transmission jack.

7. Connect the fuel filler vent tube.

8. Connect fuel line and vapor line at the front of the fuel tank (Figure 3), (Figure 1).

9. Connect the electrical connector.

10. Slide fuel pump module electrical connector lock to lock (Figure 4), (Figure 2).

11. Lower vehicle.

12. Fill fuel tank, replace cap, and connect battery negative cable.

13. Use the DRBIII(R) scan tool to pressurize the fuel system. Check for leaks.






Figure 1 FUEL SUPPLY & EVAP LINE DISCONNECTED





Figure 2 ELECTRICAL CONNECTION REMOVED





Figure 3 FUEL SUPPLY LINE & EVAP LINE





Figure 4 ELECTRICAL CONNECTION





Figure 5 TRANS JACK





Figure 6 FILLER TUBE VENT LINE THRU RAIL