Assembly

DISASSEMBLY




Figure 1 Manual Shaft Seal







NOTE: If valve body assembly is being reconditioned, the PCM/TCM Quick Learn Procedure must be performed.

1. Remove manual shaft seal (1) (Figure 1).




Figure 2 Remove Transmission Range Sensor






2. Remove Transmission Range Sensor retaining screw (3) (Figure 2).




Figure 3 Manual Shaft/Rooster Comb and Transmission Range Sensor






3. Remove Manual Shaft/Rooster Comb (3) (Figure 3)and Transmission Range Sensor (1).




Figure 4 2/4 Accumulator Retaining Plate






4. Remove 2/4 Accumulator Retaining Plate (1) (Figure 4).




Figure 5 2/4 Accumulator Assembly






5. Remove 2/4 Accumulator components (2,3,4,5 and 6) (Figure 5).




Figure 6 Remove Valve Body to Transfer Plate Screws






6. Remove Valve Body (3) (Figure 6) to Transfer Plate (2) screws (1).




Figure 7 Remove Transfer Plate


1 - TRANSFER PLATE

7. Invert assembly and remove Transfer Plate (1) (Figure 7). Beware of loose check balls.




Figure 8 Remove Oil Screen


1 - OIL SCREEN

8. Remove oil screen (1) (Figure 8).




Figure 9 Remove Overdrive Clutch (#5) Check Valve


1 - OVERDRIVE CLUTCH (#5) CHECK VALVE

9. Remove the overdrive clutch (#5) check valve (1) (Figure 9).




Figure 10 Remove Separator Plate






10. Remove separator plate (1) (Figure 10).




Figure 11 Remove Thermal Valve


1 - THERMAL VALVE

11. Remove thermal valve (1) (Figure 11).




Figure 12 Ball Check Location






12. Remove check balls, (1 ) (Figure 12) (#4) ball check location, (2) (#2) ball check location, (3) retainer, (4) (#3) ball check location, (5) low/reverse switch valve and (6) t/c limit valve.




Figure 13 Remove Dual Retainer Plate using Tool 6301







NOTE: Tag all valve/spring assemblies for reassembly identification.

13. Remove dual retainer plate (2) (Figure 13) using Remover/Installer 6301(1).




Figure 14 Remove Regulator Valve Spring Retainer using Tool 6302






14. Remove regulator valve spring retainer (2) (Figure 14) using Remover/Installer 6302 (1).




Figure 15 Valve Retainer Location






15. Remove remaining retainers (1,2) (Figure 15).




Figure 16 Springs and Valves Location






16. Remove valves and springs(Figure 16).

NOTE: Refer to Valve Body Cleaning and Inspection for cleaning procedures.