Part 2

ASSEMBLY




Figure 27 Measure OD Clutch Pack Clearance






28. Measure OD clutch pack clearance. Set up dial indicator (1) (Figure 27) on top of the OD/Reverse pressure plate (2).
29. Zero dial indicator and apply 30 psi (206 kPa) air pressure to the overdrive clutch hose on Input Clutch Pressure Fixture 8391. Measure and record OD clutch pack measurement in four places, 90� apart.
30. Take average of four measurements and compare with OD clutch pack clearance specification. The overdrive (OD) clutch pack clearance is 1.07-3.25 mm (0.042-0.128 in.).

If not within specifications, the clutch is not assembled properly. There is no adjustment for the OD clutch clearance.





Figure 28 Install Reverse Clutch Pack






31. Install reverse clutch pack (two frictions/one steel) (1, 2).




Figure 29 Install Reaction Plate

1 - REVERSE CLUTCH REACTION PLATE (FLAT SIDE DOWN)

32. Install reverse clutch reaction plate with the flat side down towards reverse clutch (1) (Figure 29).




Figure 30 Reverse Clutch Assembly







Refer to the exploded view (Figure 30) as necessary when performing the following steps.





Figure 31 Install Reverse Clutch Snap Ring






33. Tap reaction plate (3) (Figure 31) down to allow installation of the reverse clutch snap ring (1). Install reverse clutch snap ring (1).




Figure 32 Pry Up Reaction Plate






34. Pry up reverse reaction plate (1, 3 and 4) (Figure 32) to seat against snap ring (2).




Figure 33 Measure Reverse Clutch Pack Clearance






35. Set up a dial indicator (1) (Figure 33) on the reverse clutch pack (2).




Figure 34 Press Down on Reverse Clutch and Zero Indicator






36. Using moderate pressure, press down and hold (near indicator) reverse clutch disc (2) (Figure 34) with screwdriver or suitable tool and zero dial indicator (1). When releasing pressure, indicator should advance 0.005-0.010 as clutch pack relaxes.
37. Apply 30 psi (206 kPa) air pressure to the reverse clutch hose on Input Clutch Pressure Fixture 8391. Measure and record reverse clutch pack measurement in four places, 90� apart.

Reverse Clutch Snap Ring Thickness:

38. Take average of four measurements and compare with reverse clutch pack clearance specification. The reverse clutch pack clearance is 0.89-1.37 mm (0.035-0.054 in.). Select the proper reverse clutch snap ring to achieve specifications:




Figure 35 Install No. 2 Needle Bearing






39. To complete the assembly, reverse clutch and overdrive clutch must be removed.
40. Install the #2 needle bearing (1) (Figure 35) (tabs up) (2).




Figure 36 Install Underdrive Shaft Assembly






41. Install the underdrive shaft assembly (1) (Figure 36).




Figure 37 Install No. 3 Thrust Washer






42. Install the #3 thrust washer (1) (Figure 37) to the underdrive shaft assembly (2). Be sure five tabs are seated properly.




Figure 38 Install No. 3 Thrust Plate






43. Install the #3 thrust plate (note 3 tabs) (3) (Figure 38) to the bottom of the overdrive shaft assembly (1). Retain with petrolatum or transmission assembly gel (2).




Figure 39 Underdrive Clutch Assembly







Refer to the exploded view (Figure 39) as necessary when performing the following steps.





Figure 40 Install Overdrive Shaft Assembly






44. Install the overdrive shaft assembly (Figure 40).
45. Reinstall overdrive and reverse clutch as shown. Rechecking these clutch clearances is not necessary.