Assembly

ASSEMBLY




Figure 1 Ring Gear Bolt Removal/Installation


1 - RING GEAR BOLTS


NOTE: Use Mopar(R) Silicone Rubber Adhesive Sealant, or equivalent, on retainer and extension housing/adapter plate to seal to transaxle case.

1. Position differential case to ring gear. Install ring gear-to-differential case bolts (1) (Figure 1) and draw ring gear into position. Torque bolts to 95 Nm (70 ft. lbs.).




Figure 2 Side Gear Washer


1 - SIDE GEAR THRUST WASHER

2. Install side gear thrust washers (1) (Figure 2).




Figure 3 Side Gear Removal/Installation


1 - SIDE GEAR

3. Install differential side gears (1) (Figure 3).




Figure 4 Pinion Gear and Washer






4. Install pinion gears (2) (Figure 4) and thrust washers (1) 180� apart.




Figure 5 Pinion Washer Anti-Rotate Tab






5. Rotate pinion gears into position, ensuring the anti-rotate tabs (1) (Figure 5) are located into the differential case (2).




Figure 6 Pinion Shaft Removal/Installation


1 - PINION SHAFT

6. Install pinion shaft (1) (Figure 6).




Figure 7 Pinion Shaft Retainer


1 - PINION SHAFT RETAINER

7. Install pinion shaft retainer (1) (Figure 7).




Figure 8 Remove/Install Retainer/Ring Gear Bolt


1 - PINION SHAFT RETAINER

8. Install pinion shaft retainer/ring (1) (Figure 8) gear-to-differential case bolts and torque to 95 Nm (70 ft. lbs.).




Figure 9 Position Bearing Cone Onto Differential






9. Position differential side bearing cone (2) (Figure 9) onto differential.




Figure 10 Side Bearing Installation (Ring Gear Side)






10. Using Installer 5052 (2) (Figure 10) and Handle C-4171 (1), install differential bearing to differential (ring gear side).




Figure 11 Side Bearing Installation (Extension Housing Side)






11. Using Bearing Installer L-4410 (2) (Figure 11) and Handle C-4171 (1), install differential bearing to differential (ring gear side).




Figure 12 Differential Bearing Retainer






12. Using Installer 6061 and Handle C-4171, install differential bearing race to bearing retainer (2) (Figure 12).




Figure 13 Differential Retainer Bolts


1 - DIFFERENTIAL RETAINER BOLTS

13. Using Installer L-4520 and Handle C-4171, install differential bearing cup to extension housing.
14. Measure and adjust differential bearing preload.
15. Install differential assembly to case. Install extension housing/adapter plate and bearing retainer.
16. Install bearing retainer with a bead of Mopar(R) Silicone Rubber Adhesive Sealant and torque bolts (1) (Figure 13) to 28 Nm (250 in. lbs.).




Figure 14 Install Differential Cover






17. Install extension housing/adapter plate with a bead of Mopar(R) Silicone Rubber Adhesive Sealant and torque bolts to 28 Nm (250 in. lbs.).
18. Install differential cover (2) (Figure 14) with a bead of Mopar(R) Silicone Rubber Adhesive Sealant and torque bolts to 28 Nm (250 in. lbs.).