Installation

INSTALLATION




1. Install new intermediate shaft snap ring.
2. Install shaft (1) into axle tube (2) and side gear. Verify intermediate shaft snap ring is seated in side gear.




3. Install disconnect collar (1) through disconnect pocket onto intermediate shaft (2).




4. Position disconnect collar (1) on intermediate shaft (2), so collar is in 2WD position.




5. Verify output shaft bearing cup (1) is seated in the disconnect pocket (2).




6. Install output shaft (1) with bearing into disconnect pocket (2).




7. Install disconnect seal (1) on output shaft (2).




8. Align disconnect seal (1) with bolt holes in disconnect pocket with Pins MD998412 (2).




9. Install disconnect seal (1) in disconnect pocket with Installer 6761 (2) and a hammer.




10. Install disconnect seal (1) bolts (2) and tighten to 28 Nm (21 ft. lbs.).




11. Install output shaft O-ring (1) and snap ring (2).




12. Clean actuator (1) sealing surface and install new gasket (2) if necessary.




13. Align actuator shift fork (1) with disconnect collar (2) and install actuator on disconnect pocket.




14. Install disconnect actuator (1) bolts (2) and tighten to 27 Nm (20 ft. lbs.).
15. Install disconnect actuator wiring connector.
16. Install differential cover and fill differential to specification.
17. Install half shaft.