Operation CHARM: Car repair manuals for everyone.

Installation






INSTALLATION

Diesel

1. Position generator to upper and lower mounting brackets and install upper bolt and lower bolt / nut.

2. Tighten all bolts/nut to 30 ft. lbs. (41 Nm).

3. Snap field wire connector into rear of generator.

4. Install B+ terminal eyelet to generator output stud. Tighten mounting nut. Refer to Torque Specifications.

CAUTION: Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.

CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment.

5. Install generator drive belt.

6. Install both negative battery cables to both batteries.