System Specifications
General Description:
General Description
Pistons:
Pistons
Piston Pins:
Piston Pins
Piston Rings:
Piston Rings
Connecting Rods:
Connecting Rods
Connecting Rod-Bolts
Step 1 30 Nm (22 ft. lbs.)
Step 2 60 Nm (44 ft. lbs.)
Step 3 Rotate 60 degrees
Crankshaft Main Cap-Bolts (Previously Used)
Step 1 60 Nm (44 ft. lbs.)
Step 2 80 Nm (59 ft. lbs.)
Step 3 Rotate 90°
Crankshaft Main Cap-Bolts (New Main Bearing Capscrews)
Step 1 120 Nm (89 ft. lbs.)
Step 2 Loosen Completely
Step 3 60 Nm (44 ft. lbs.)
Step 4 85 Nm (63 ft. lbs.)
Step 5 Rotate 120 degrees
Crankshaft damper Torque bolts to 40 Nm (30 ft. lbs.), plus an additional 60°
Surface Variation - Head-to-Block
Measure the combustion deck face using a straight edge (1) and a feeler gauge (2). Cylinder block flatness: End-to-end 0.076 mm (.003 in.). Maximum variation side-to-side 0.051 mm (.002 in.).
Main Bearing
Calculate the main bearing journal to bearing clearance. Maximum clearance is 0.119 mm (0.00475 inch)