Operation CHARM: Car repair manuals for everyone.

System Specifications

General Description:





General Description

Pistons:





Pistons

Piston Pins:





Piston Pins

Piston Rings:





Piston Rings

Connecting Rods:





Connecting Rods

Connecting Rod-Bolts
Step 1 30 Nm (22 ft. lbs.)
Step 2 60 Nm (44 ft. lbs.)
Step 3 Rotate 60 degrees

Crankshaft Main Cap-Bolts (Previously Used)
Step 1 60 Nm (44 ft. lbs.)
Step 2 80 Nm (59 ft. lbs.)
Step 3 Rotate 90°

Crankshaft Main Cap-Bolts (New Main Bearing Capscrews)
Step 1 120 Nm (89 ft. lbs.)
Step 2 Loosen Completely
Step 3 60 Nm (44 ft. lbs.)
Step 4 85 Nm (63 ft. lbs.)
Step 5 Rotate 120 degrees

Crankshaft damper Torque bolts to 40 Nm (30 ft. lbs.), plus an additional 60°

Surface Variation - Head-to-Block
Measure the combustion deck face using a straight edge (1) and a feeler gauge (2). Cylinder block flatness: End-to-end 0.076 mm (.003 in.). Maximum variation side-to-side 0.051 mm (.002 in.).

Main Bearing
Calculate the main bearing journal to bearing clearance. Maximum clearance is 0.119 mm (0.00475 inch)