Installation

5.9L DIESEL





NOTE: The catalytic converter to Front exhaust pipe clamp is not reusable. Always use a new clamp when reinstalling the catalytic converter.

NOTE: The Front exhaust pipe to Elbow clamp is not reusable. Always use a new clamp when reinstalling the Front exhaust pipe.

1. Position the catalytic converter (4) onto the front exhaust pipe (2) until the alignment tab is seated into the alignment slot of the catalytic converter (4).
2. Install catalytic converter (4) into the exhaust pipe (6) until the alignment tab is seated into the alignment slot of exhaust pipe (6).
3. Position front exhaust pipe (2) onto turbocharger and install new clamp (1). Tighten the nuts to 11 Nm (100 in. lbs.) torque.
4. Install the exhaust clamp (5) at the exhaust pipe (6) and catalytic converter (4) connection. Tighten the clamp nuts to 54 Nm (40 ft. lbs.) torque.
5. 4X4 Vehicles - Install transmission crossmember.
6. 4X4 Vehicles - Install transfer case skid plate.
7. Check the exhaust system for contact with the body panels. A minimum of 25 mm (1.0 in.) is required between the exhaust system components and body/frame parts. Make the necessary adjustments, if needed.
8. Lower the vehicle.
9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.