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Diesel Engine - White Smoke/Surge at Idle/Hard Start: Overview

NUMBER: 14-003-06 REV. A

GROUP: Vehicle Performance

DATE: Approval Pending

THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN 14-003-06, DATED MAY 5, 2006, WHICH SHOULD BE REMOVED FROM YOUR FILES. THIS IS A COMPLETE REVISION AND NO ASTERISKS HAVE BEEN USED TO HIGHLIGHT REVISIONS.

SUBJECT:
Cummins Diesel Diagnostics

OVERVIEW:
This bulletin provides diagnostic procedures for the fuel injection system.

MODELS:

2003 - 2007 (DR/DH/D1/DC) Ram Truck (2500 / 3500)

NOTE:
This bulletin applies to vehicles equipped with a 5.9L Cummins 24-valve diesel engine (sales code ETH or ETC).

SYMPTOM/CONDITION:

Revised diagnostic procedures are available for the following Symptom/Conditions:

^ White smoke and/or misfire after starting when the engine temperature is below 66° C (150° F).

^ Engine surges at idle

^ Engine sounds

^ Engine cranks for a long time or will not start.








SPECIAL TOOLS / EQUIPMENT REQUIRED:

DIAGNOSIS:

CAUTION:
Do NOT disconnect the Electronic Fuel Control (EFC) actuator or the Fuel Rail Pressure Sensor while the engine is running. Damage to the rail pressure relief valve may occur.

POLICY:
Reimbursable within the provisions of the warranty.





TIME ALLOWANCE:

Usage of these labor operations must follow the guidelines outlined in the Global Warranty Administration Manual.

NOTE:
The following diagnostic labor operations can only be used in conjunction with the main (prime) repair labor operation that corrected the condition.





FAILURE CODE:

Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.