Operation CHARM: Car repair manuals for everyone.

System Specifications

General Description:





General Description

Pistons:





Pistons

Piston Pins:





Piston Pins

Piston Rings:





Piston Rings

Connecting Rods:





Connecting Rods

Main Bearing Bore Diameter Chart:





Main Bearing Bore Diameter Chart

Crankshaft Main Journal Diameter Chart:





Crankshaft Main Journal Diameter Chart

Calculate the main bearing journal to bearing clearance. Maximum clearance is 0.119 mm (0.00475 inch.)

Crankshaft damper and bolts.
Tighten bolts to 40 Nm (30 ft. lbs.) torque, plus an additional 60°

Connecting Rod-Bolts
Step 1 30 Nm (22 ft. lbs.)
Step 2 60 Nm (44 ft. lbs.)
Step 3 Rotate 60 degrees

Crankshaft Main Cap-Bolts
Step 1 50 Nm (37 ft. lbs.)
Step 2 80 Nm (59 ft. lbs.)
Step 3 Rotate 90°

Surface Variation - Head-to-Block
Measure the combustion deck face using a straight edge (1) and a feeler gauge (2). Cylinder block flatness: End-to-end 0.076 mm (.003 in.). Maximum variation side-to-side 0.051 mm (.002 in.).