Safety

Safety

Risk of injury.
Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units.
Store airbag unit with the deployment face up, do not subject to temperatures above 100 degrees. When working on these units, disconnect power supply.

Injuries may be caused by flying objects if an airbag or emergency tensioning retractor (ETR) unit is triggered accidentally or if an airbag unit is stored with its deployment face down.

Safety instructions/precautions
- Always store removed airbag units with the deployment face up.
- The procurement, transport, storage, testing and installation of these units must be performed or supervised by specially trained personnel.
- Install airbag and ETR units immediately following retrieval from storage.
- Protect airbag and ETR units from sparks, open flames and temperatures above 100 degrees .
- Do not transport airbag or ETR units in the passenger compartment; pack in original replacement part packaging only and secure tightly in the load compartment of the vehicle.
- Do not allow grease, oil or cleaning agents to come into contact with airbag or ETR units.
- Perform system tests using approved testing equipment only (e.g. Star Diagnosis) and only when the units are properly installed and the vehicle is unoccupied.
- Initial hook-up of the battery of an external power supply may only be done when the ignition is switched on and when the vehicle is unoccupied.
- If an airbag or ETR unit falls from a height of more than 0.5 m, it must be replaced.
- For proper and safe scrapping, airbag and ETR units must be sent in their original packaging for disposal via the established MeRSy disposal system (Renz company).
- Proper and safe scrapping shall be done in compliance with the applicable regulations of the country concerned.

The following steps must be taken before performing body work or retrofitting operations, work on airbag or ETR units, or work on components connected to airbag or ETR units or that involves the airbag or ETR circuitry (e.g. removal of the steering wheel):
- Remove key from starter
- Disconnect and isolate the battery ground cable
- Disconnect any external power sources (e.g. charging equipment)
- Pull plug from control module prior to performing work inside the passenger compartment and prior to any welding work.

Important instructions for performing repair, body work and welding on vehicles with airbags or belt tensioner

Before beginning with
- body work,
- work on airbag or emergency tensioning retractor units (removal, installation).
- work on components which are connected to the airbag and ETR units or necessitate an intervention in the circuit, e.g. when removing the steering wheel withdraw the ignition key. On models 901,902,903,904 and WD2.YD141/YD241/YD341/YD441/ YD541, WD5.WD141/WD241/WD341 you must also disconnect/isolate the ground lead of the battery.

Before commencing welding work
- remove the starter key and disconnect/insulate the battery ground line.
- Disconnect coupling from airbag control module with ETR units.

During painting work
Involving force drying, there are no special safety regulations to observe.
Airbag and emergency tensioning retractor units can withstand temperatures of up to 100 degrees without sustaining any damage.

During repair work
Ensure that you do not bring airbag or emergency tensioning retractor units into contact with grease, oil or cleaning agents.

Airbag and emergency tensioning retractor units which have dropped from a height of more than 0.5 m must be replaced and must on no account be installed in a vehicle.

After finishing work on the airbag and emergency tensioning retractor units
the restraint system is always to be checked with the hand-held tester/STAR DIAGNOSIS according to the diagnostics literature.

General information on repairs to body
All models

Basic prerequisites for properly performing body repairs include:
- Use of genuine Mopar parts.
- Strict observance of the DaimlerChrysler guidelines for bodywork.
- Workshop equipped with suitable special tools and workshop equipment.