Operation CHARM: Car repair manuals for everyone.

System Specifications

Crankshaft (Part 1):





Crankshaft (Part 1)

Crankshaft (Part 2):





Crankshaft (Part 2)

Crankcase:





Crankcase

Pistons:





Pistons

Piston Rings:





Piston Rings

Connecting Rods:





Connecting Rods

Connecting Rod
1st stage short arm 15 nm 11 ft. lbs.
2nd stage long arm 20 nm 15 ft. lbs.
Stage 3 short arm 30 nm 22 ft. lbs.
Stage 4 long arm 40 nm 30 ft.lbs.
Stage 5 short arm 40 nm + 90 degrees
Stage 6 long arm + 90 Degrees
Stage 7 short arm + 90 Degrees
Stage 8 long arm + 90 Degrees

Crankshaft Main Bearings





Stage 1: In the sequence shown in the graphic, tighten the crankshaft bearing cap bolts (1-13) to 35 Nm (26 ft lbs)
Stage 2: Turn crankshaft bearing cap bolts an additional 95 degrees.
Stage 3: Turn crankshaft bearing cap bolts an additional 95 degrees.
Stage 4: In the sequence shown in the graphic, tighten the lateral (side of the block, 1- 8) crankshaft bearing cap bolts to 53 Nm (39 ft lbs).

Crankshaft Damper
Align the alignment key in the crankshaft with the key way in the damper and install the vibration damper. Tighten the bolt to 304 Nm, plus 90 degrees (224 ft. lbs. plus 90 degrees).