Operation CHARM: Car repair manuals for everyone.

Assembly







ASSEMBLY

NOTE: If the valve body assembly is being reconditioned or replaced, it is necessary to perform the Quick Learn Procedure using the scan tool. Quick Learn Procedure




Valve Body Assembly





1. Install all valves and springs as shown.




2. Using Remover / Installer l regulator valve spring retainer (2).




3. Install dual retainer plate (2) using Remover/Installer 6301 (1).




4. Verify that all retainers (1, 2) are installed as shown. Retainers should be flush or below valve body surface.




5. Install 2/4 Accumulator components (1-5) as shown. Torque 2/4 Accumulator retainer plate to 5 Nm (45 in. lbs.).



Ball Check Location





6. Install check balls into position as shown. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.




7. Install thermal valve (1) to the transfer plate.




8. Install the oil screen (1) to the transfer plate.




9. Install separator plate (1) to transfer plate (2).




10. Install the two separator plate-to-transfer plate screws (2).




11. Install the transfer plate (1) to the valve body (2).




12. Install the transfer plate-to-valve body screws (1) and torque to 5 Nm (45 in. lbs.).




13. Install the stiffener plate (1).




14. Install the solenoid/pressure switch assembly (1) and screws to the transfer plate and torque to 5.5 Nm (50 in. lbs.).




15. Install the manual shaft/rooster comb (3) and transmission range sensor (1) to the valve body.




16. Install the TRS/manual shaft retaining screw (1) and torque to 5 Nm (45 in. lbs.).
17. Install manual shaft seal.




18. Install the variable line pressure header onto the manual shaft (5).
19. Install the shoulder screw (3) to hold the variable line pressure header (4) to the valve body.
20. Install the pressure control solenoid and line pressure sensor into the valve body.
21. Install the screws (6) to hold the pressure control solenoid (1) and line pressure sensor (2) to the valve body.
22. Install the electrical connectors to the pressure control solenoid (1) and the line pressure sensor (2).