Fuel Tank - Installation

INSTALLATION





1. Install all fuel and vapor lines to fuel tank.
2. Install fuel pump module,Fuel Pump Module - Installation.
3. Install vapor canister filter (2).
4. Connect evaporator quick connector (3) to fuel tank control valve.
5. Connect evaporator quick connector (1) to vapor line.




WARNING: Support fuel tank with a transmission jack or equivalent. Use straps to secure the fuel tank to the jack. Failure to properly support and secure the fuel tank during removal may cause fuel to spill or fuel tank to fall from jack assembly.

6. Position fuel tank onto a transmission jack or equivalent and raise fuel tank into vehicle position.
7. Install vapor canister bracket bolt (1). Tighten to 55 Nm (40.5 ft. lbs.).
8. Install straps (2) and fuel tank strap bolts (3). Tighten to 55 Nm (40.5 ft. lbs.).




9. Connect fuel fill vapor hose (3) to evaporative system integrity monitor (ESIM) switch (2).
10. Connect fuel fill vapor hose (4) to fuel tank control valve hose.
11. Connect electrical connector (1) to ESIM switch (2).




12. Connect fuel line quick connect fittings (1) and evaporator hose (2).




13. Connect the body harness connector.




14. Install fuel fill hose and hose clamp (1) to fuel tank.
15. Fill fuel tank and install fuel cap.
16. Use the scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.