Operation CHARM: Car repair manuals for everyone.

step 21 - 30









ASSEMBLY

CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.

NOTE: If transaxle is being overhauled (clutch and/or seal replacement), the TCM/PCM Quick Learn procedure must be performed Testing and Inspection.





21. Install remaining low/reverse clutch disc (1).




22. Install low/reverse reaction plate with flat side up (1).




23. Use as a reference while installing tapered snap ring.




24. Install tapered snap ring (with tapered side up) (2).




25. Set up dial indicator (1) to measure low/reverse clutch clearance. Press down on clutch pack with finger and zero dial indicator. Low/Reverse clutch pack clearance is 0.89-1.47 mm (0.035-0.058 in.) . Set up indicator and record measurement in four places. Take average of readings and select the proper low/reverse reaction plate to achieve specifications.









26. Install 2/4 clutch pack (1, 2).




NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

27. Orient 2/4 clutch return spring to retainer (3).




28. Install 2/4 clutch retainer to transaxle (1, 2).




29. Using Compressing Tool 5058-A (1), compress 2/4 clutch return spring just enough to install snap ring (3).
30. Install snap ring.