step 61 - 70

ASSEMBLY

CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.





61. Install the remote pinion bearing cup in the case (small cup) using Installer 9730 and Handle C-4171.
62. Install the remote pinion bearing cup in the cover using Installer 9729 and Handle C-4171.
63. Install the remote pinion (2) into the transaxle case.




64. Install the remote pinion cover (2) into transaxle case.




65. Install the bolts (1) at the remote pinion cover (2) and tighten to 12 Nm (105 in. lbs.).




NOTE: Differential assembly must not be installed when checking for pinion drag torque.

66. Check turning torque using Differential Bearing Torque Tool C-4995 (2) and an inch pound torque wrench (1). Turning torque for the remote pinion gear should be 2 to 8 in-lbs (drag). If more than 8 in-lbs (drag) decrease shim size under the remote pinion bearing cover cup. If turning torque is less than 2 in-lbs (drag) increase the shim size under the remote pinion bearing cover cup.




67. Install Holder 9908 (2) onto the compounder bearing retainer to help in installation.
68. Install the compounder bearing retainer into the transaxle case.




69. Remove Holder 9908 from the compounder bearing retainer.
70. Install all the bolts at the compounder bearing retainer and tighten to 12 Nm (105 in. lbs.).