Operation CHARM: Car repair manuals for everyone.

step 71 - 80









ASSEMBLY

CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.

NOTE: If transaxle is being overhauled (clutch and/or seal replacement), the TCM/PCM Quick Learn procedure must be performed Testing and Inspection.





71. Install snap ring (1) at top of the compounder bearing retainer.




NOTE: Insure End Play Tool 9951 is not binding in support plate that is bolted to the case.

NOTE: Always use original shim to determine end play.

72. Remove plug at case (3).
73. Install compounder End Play Tool 9951 (2) through the hole in the front case.
74. Install Dial Indicator C-3339 (1) onto End Play Tool 9951.
75. Use moderate downward pressure on End Play Tool 9951 and zero Dial Indicator C-3339.
76. Use moderate upward pressure on End Play Tool 9951 and take reading from Dial Indicator C-3339.
77. Remove End Play Tool 9951 and zero Dial Indicator C-3339.
78. Adjust shim thickness in the underdrive unit to 0.010 to 0.020".
79. Install the correct (select) helical shim and assemble the underdrive compounderAssembly and retest.
80. Using Mopar lock & seal adhesive install plug back into case and tighten to 24 Nm (18 ft. lbs.).