Engine - Installation

INSTALLATION





NOTE: Do not use air tools to install engine lift fixture 8984 (2).

1. Install engine lift fixture 8984 (2). Do not use adapter (4).
2. Position the engine in the engine compartment.
3. Lower engine into compartment and align engine with transmission:
- Manual Transmission: Align clutch disc assembly (if disturbed). Install transmission input shaft into clutch disc while mating engine and transmission surfaces. Install two transmission to engine block mounting bolts finger tight.
- Automatic Transmission: Mate engine and transmission and install two transmission to engine block mounting bolts finger tight.





4. Position the through bolt into the support cushion brackets.
5. Lower engine assembly until engine mount through bolts rest in mount perches.
6. Install remaining transmission to engine block mounting bolts (2) and tighten.




7. Tighten engine mount through bolts.
8. Install drive plate to torque converter bolts. (Automatic transmission models)
9. Install the structural dust cover and transmission dust cover, Structural Dust Cover - Installation .




10. Position the starter (1) and tighten bolts (2).Connect the starter wires .




11. Install exhaust pipe to exhaust manifold bolts (2).
12. Lower the vehicle.




NOTE: Do not use air tools on engine lift fixture 8984 (2).

13. Remove engine lift fixture 8984 (2).
14. Connect the fuel supply line Service and Repair .
15. Reinstall the power steering pump.
16. Connect the heater hoses.




17. Install the intake manifold.
18. Using a new gasket, install throttle body Throttle Body - Installation .
19. Install the generator (2) and wire connections.




20. Install a/c compressor (2) A/C Compressor - Installation .




21. Install the accessory drive belt Accessory Drive Belt - Installation .
22. Install upper radiator support crossmember.




23. Install radiator (1) Radiator - Installation .
24. Connect the radiator lower hose.
25. Connect the transmission oil cooler lines to the radiator.




26. Install the fan shroud (3).
27. Install the fan.
28. Connect the radiator upper hose.
29. Install the washer bottle.
30. Connect the transmission cooler lines.
31. Install the air cleaner resonator and duct work.
32. Add engine oil to crankcase Maintenance .
33. Fill cooling system Service and Repair .
34. Connect battery negative cable.
35. Start engine and inspect for leaks.
36. Road test vehicle.