Operation CHARM: Car repair manuals for everyone.

Overhaul

Disassemble/assemble Sliding Door:




Disassemble/assemble sliding door

Disassemble/assemble

1. Remove inside door opener (7)
2. Remove cover (23).
3.1. Remove door paneling (24).
3.2. Remove insulating element for sliding door
4. Remove door lock (22).
5. Remove inside door lock (14).
6. Remove door handle (10).
7. Remove rubber cover (21) from middle carriage (20)
8. Mark horizontal installation position for middle carriage (20) and remove carriage
9. Remove closing wedges (6).
10. Remove upper carriage (2).
11. Assemble in the reverse sequence.

Bolt for inner actuation on sliding door Nm 10
Bolt for closing wedge on sliding door Nm 10
Bolt for upper carriage on sliding door Nm 25
Bolt for center carriage on sliding door Hexagon socket Nm 45
Bolt for center carriage on sliding door Torx Nm 60


Remove/install sliding door insulation element

Remove

Remove/install Sliding Door Insulation Element:




1 Sliding door
2 Insulation element

1. Remove handle strip of sliding door
2. Remove sliding door
3. Remove inside door opener
4. Expose bolts of insulation element (2) and unscrew
5. Separate edge sealing between insulation element (2) and sliding door (1) all-round
6. Detach insulation element from sliding door (1) Do not damage insulation foam on rear of insulation element. Carefully separate adhesive points in area of bolt holes.
7. Remove residue adhesive on sliding door and on insulation element


Install

Remove/install Sliding Door Insulation Element:




1 Sliding door
2 Insulation element

8. Apply walnut sized sealing compound dots to the rear of the insulation element in the area of the bolt holes The sealing compound dots serve as adhesive points.
9. Apply insulation element (2) to sliding door (1) and tighten
10. Cover up bolt heads using sealing compound
11. Apply sealing compound to gap between sliding door and insulation element all round
12. Install inside door opener
13. Install sliding door
14. Install sliding door handle strip