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Brakes - Front Brake Squeal/Pulsation

NUMBER: 05-002-10

GROUP: Brakes

DATE: March 10, 2010

SUBJECT:
Front Brake Squeal and/or Pulsation

OVERVIEW:
This bulletin involves replacing front brake pads and resurfacing the front rotors with an approved on-car brake lathe. If an approved on-car brake lathe is unavailable, the rotors will require replacement.

MODELS:

2009 (RI) Town & Country/Grand Caravan

NOTE:
This bulletin applies to vehicles built before December 31, 2008 (MDH 1231XX)

SYMPTOM/CONDITION:

Vehicle owners may hear squealing and/or feel pulsations in the steering wheel and/or brake pedal.

DIAGNOSIS:

If the vehicle operator experiences the symptom/condition, perform the Repair Procedure.





PARTS REQUIRED:

@05-002-10100310-001b

SPECIAL TOOLS/EQUIPMENT REQUIRED:

NOTE:
Approved On-Car brake lathe equipment can be ordered through PSE.

REPAIR PROCEDURE:

1. Raise the vehicle on a suitable hoist. Refer to the detailed service procedures available in DealConnect > TechCONNECT under: Service Info > 04-Vehicle Quick Reference > Hoisting > Standard Procedure > Hoisting.

2. Remove and replace front brake pads and spring kit. Refer to the detailed removal procedures available in DealConnect > TechCONNECT under: Service Info > 05-Brakes > Brakes, Base > Hydraulic/Mechanical > Pads, Brake, Front > Removal.

3. 2. Do you have a PSE approved on-car brake lathe?

a. YES - Proceed to Step # 6.

b. NO - Proceed to Step # 4 and skip Step # 6.

4. Remove both front rotors. Refer to the detailed removal procedures available in DealConnect > TechCONNECT under: Service Info > 05-Brakes > Brakes, Base > Hydraulic/Mechanical > ROTOR, Brake > Removal > Front.

5. Install new front rotors. Refer to the detailed installation procedures available in DealConnect > TechCONNECT under: Service Info > 05-Brakes > Brakes, Base > Hydraulic/Mechanical > ROTOR, Brake > Installation > Front.

6. Using a PSE approved on-vehicle brake lathe, lightly resurface both front rotors.

NOTE:
Follow all resurfacing directions and procedures associated with the equipment used.

POLICY:
Reimbursable within the provisions of the warranty.





TIME ALLOWANCE:





FAILURE CODE:

Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.