Engine - Removal

REMOVAL





1. Perform the fuel pressure release procedure Service and Repair.
2. Disconnect negative battery cable (2).
3. Evacuate the air conditioning systemRefrigerant System Evacuate.
4. Remove the hood.





5. Drain the cooling system.
6. Disconnect the lower radiator hose.
7. Disconnect the generator electrical connectors (2).





8. Remove the starter wiring (2).





9. Remove the starter (1) and spacer plate.





10. Remove the A/C lines (1,3).





11. Disconnect the oil cooler hose (3) at the oil cooler.





12. Disconnect the oil cooler hose (2) at the oil cooler.





13. Disconnect the ground strap (1) at the right transmission housing.
14. Disconnect the engine block heater wiring connector and set aside (if equipped).





15. Remove the crankshaft position sensor (2).





16. Disconnect the left oxygen sensor electrical connector and separate the exhaust manifold from the left exhaust pipe (1).
17. Disconnect the right oxygen senor electrical connector and separate the exhaust manifold from the right exhaust pipe (2).





18. Remove the flex plate access plate (1).





19. Remove the P/S pump (2).





20. Remove the torque converter bolts (2).





21. Remove the transmission housing to engine mounting bolts (2).





22. Remove the engine mounting to frame fasteners (1).
23. Remove the upper intake manifold.
24. Disconnect the heater hose.





25. Disconnect the coolant temperature, cam position (1), oil pressure sensor electrical connectors.










26. Disconnect the left ignition coil (1) and fuel injector harness connectors and position the wiring harness aside.
27. Remove the right intake manifold support braces.
28. Disconnect the capacitor and ground strap from the right cylinder head cover.










29. Disconnect the oxygen sensor, knock, EGR, injector and ignition coil harness connectors (1) and position the wiring harness aside.
30. Disconnect the engine wiring harness from the transmission housing and remove the remaining transmission housing bolts.










31. Connect the engine lifting bracket (2) from special tool kit 8534B to the right rear of the cylinder head outer most bolt access hole (5).
32. Install a bolt into the inner most bolt access hole (5) next to the engine lift bracket to assure lifting bracket positioning.










33. Connect a engine hoisting chain (1) to the left timing chain cover (2) engine lifting point and engine lift bracket.

CAUTION: While slowly separating the engine from the vehicle, constant checks must be made to assure proper positioning and that no damage to other components or wiring harnesses occur during separation.

34. Carefully remove the engine from the engine bay area.