Cylinder Block Assembly: Specifications
SURFACE VARIATIONDeck Surface Flatness (Max.) 0.1 mm (0.004 in.)
CYLINDER BORE
Cylinder Bore Diameter 96.0 mm ± 0.0076 mm (3.780 in ± 0.0003 in.)
CYLINDER TAPER
Taper (Max) 0.051 mm (0.002 in.)
CYLINDER OUT OF ROUND
Cylinder Out of Round (Max. 0.006 mm (0.00023 in.)
CRANKSHAFT
Main Bearing Diametrical Clearance 0.032-0.062 mm (0.0013-0.0024 in.)
Bearing Clearance (Wear Limit) 0.070 mm (0.0027 in.)
DIA Out-of-round(MAX) 0.007 mm (0.0003 in.)
Diametrical Taper (MAX) 0.006 mm (0.00025 in.)
End Play 0.048-0.260 mm (0.002-0.010 in.)
End Play(MAX) 0.330 mm (0.013 in.)
MAIN BEARING
Main Bearing Journal Diametrical Clearance 0.032-0.062 mm (0.0013-0.0024 in.)
Bearing Clearance (Wear Limit) 0.070 mm (0.0027 in.)
DIA Out-of-round(MAX) 0.007 mm (0.0003 in.)
Diametrical Taper (MAX) 0.006 mm (0.00025 in.)
MAIN BEARING CAP
Crankshaft Main Bearing Cap
Inner main bearing cap bolts 20 Nm + 1/4 turn (15 ft. lbs. + 1/4 turn)
Outer main bearing cap bolts 27 Nm + 1/4 turn (20 ft. lbs. + 1/4 turn)
Tie Bolts horizontal 28 Nm (250 in. lbs.)
MAIN BEARING SELECTION CHART
CONNECTING ROD
Rod Journal Diameter 57.982-58.002 mm (2.2828-2.2835 in.)
Bearing Diametrical Clearance 0.024-0.054 mm (0.0009-0.0021 in.)
Bearing Clearance (Wear Limit) 0.062 mm (0.0024 in.)
Out-of-Round (MAX) 0.007 mm (0.0003 in.)
Diametrical Taper (MAX) 0.006 mm (0.00025 in.)
Polish Microfinish 0.13 mm Ra max (0.000005 in. Ra max)
Side Clearance (MAX) 0.39 mm (0.0153 in.)
Total Weight (Less Bearing) 693 grams (24.445 oz.)
Connecting Rod Bore Diameter 60.994-61.006 mm (2.4013-2.4018 in.)
PISTON
Piston Diameter 95.98 mm ± 0.019 mm (3.7788 in. ± 0.0008 in.)
Clearance at Size Location -0.007 to +0.047 mm (-0.003 to +0.0018 in.)
Piston Weight - A 374.4-379.4 grams (13.21-13.38 oz.)
Piston Weight - B 379.5-384.4 grams (13.38-13.56 oz.)
PISTON RING
PISTON RINGS
PISTON RING SIDE CLEARANCE
CRANKSHAFT PULLEY
Crankshaft Damper-Bolt 95 Nm (70 ft. lbs.)