Valve Body - Installation
4.0L ENGINE
1. Install a NEW 2/4 clutch oil seal (1).
2. If needed install new O-rings (1) on the underdrive compounder assembly oil transfer tubes (2).
3. Insure the manual lever is fully forward to keep the manual valve pin (3) from binding.
4. Set the manual valve pin (3) into the slot in the rooster comb.
5. Set the valve body into the underdrive compounder assembly oil transfer tubes (2) and press the valve body into place.
6. Install the twenty one valve body to case bolts and tighten to 6 Nm (50 in. lbs.).
7. Install the detente arm (1) onto the pin at the valve body.
8. Install the screw (3) at the detente arm and tighten to 6 Nm (50 in. lbs.).
9. Install the electrical connector (1) at the valve body.
10. Install the valve body oil pan, use a bead of MOPAR(R) ATF RTV (MS-GF41).
11. Install the upper valve body oil pan bolts (3) and tighten to 12 Nm (105 in. lbs.).
12. Install the lower valve body oil pan bolts (2) and tighten to 12 Nm (105 in. lbs.).
13. If equipped install the Front Sound Damper Cover (2) and the fasteners (1).
14. Install the solenoid pack connector (2) at valve body oil pan.
15. Install shift cable (1) to manual lever (2).
16. Connect oil cooler lines to transaxle. An audible 'click' should be heard. Verify connection by pulling outward, Procedures.
17. Install upper radiator hose (2) and clamps (1).
18. Install Coolant Recovery Bottle, Coolant Recovery Bottle - Installation
19. If equipped install the relay (1) at the core support.
20. Install the battery tray,Battery Tray - Installation.
21. Install the engine cover (1).
22. Fill the cooling system,Service and Repair.
23. Fill transmission and road test,Fluid/Filter Service.