Procedures

PTU FLUID DRAIN/FILL

1. Raise vehicle on hoist.




2. Remove bolt (1) from lower part of PTU heat shield (2).





3. Using a long prybar remove the retaining clip (1) from the side of the PTU heat shield (2).

NOTE: Position the PTU heat shield aside as necessary





4. Remove PTU drain plug (1). Drain fluid into suitable container.
5. Install drain plug (1) and torque to 35 Nm (26 ft. lbs.).





6. A 10mm hex bit 7/8" long (1) and a ratcheting box angle wrench (2) will be required to remove the PTU fill plug.






NOTE: Position the PTU heat shield aside as necessary

7. Using the ratcheting box angle wrench (1) and hex bit (3) remove the PTU fill plug (2).





8. Use a gear lube pump (1) to fill PTU with.8L (1.7 Pints.) of Mopar(R) 75W-90 Gear and Axle Lubricant.
9. Install fill plug and torque to 35 Nm (26 ft. lbs.).





10. Reposition the PTU heat shield (2) to the side of the PTU, and install a new retaining clip (1).





11. Reposition the PTU heat shield (2) to the bottom of the PTU, and install bolt (1). Tighten to 12 Nm (105 in. lbs.).
12. Lower vehicle.