Engine Assembly

ENGINE ASSEMBLY





1. Remove engine cover (1).





2. Perform fuel pressure release procedureService and Repair, then disconnect and remove fuel line (3).
3. Remove make-up air hose (2).





4. Remove air cleaner housing assembly (1)Air Cleaner Body - Removal.





5. Disconnect negative battery cable (1).
6. Discharge air conditioning system, if equipped.
7. Drain cooling system.





8. Remove coolant reservoir (1).
9. Remove power steering reservoir (2).





10. Remove power steering line support at engine mount (1).
11. Remove power steering pump and set aside.





12. Remove coolant hoses from coolant adapter (3).
13. Disconnect coolant temperature sensor connector (1) and capacitor connector (2).





14. Disconnect coils (1), injectors (4), cam sensors, oil temperature sensor, and oil control valve electrical connectors and reposition harness.
15. Remove PCV hose (5) from valve cover.





16. Remove harness from intake (2).
17. Remove throttle body support bracket (1).
18. Remove vacuum lines from throttle body and intake manifold.
19. Disconnect electronic throttle control and manifold flow control valve electrical connectors.





20. Remove dipstick.
21. Remove intake bolts and remove intake.
22. Disconnect coolant temperature sensor at block, knock sensor, oil pressure sensor, generator, starter, block heater (if equipped), A/C compressor (if equipped), and block ground.
23. Remove accessory drive belt.





24. Raise vehicle.
25. Remove front splash shield.
26. Drain oil (2).





27. Remove exhaust pipe to exhaust manifold bolts (1).
28. Disconnect oxygen sensor connector (3).
29. Remove exhaust manifold heat shield (2).
30. Remove exhaust manifold.





31. Remove inspection cover (1) and mark torque converter to flywheel.





32. On vehicles equipped with an automatic transaxle, remove torque converter bolts (1).
33. On vehicles equipped with an manual transaxle, remove modular clutch bolts (1).
34. Remove lower bellhousing bolts (2).





35. Remove A/C compressor (1) from engine and set aside.
36. Remove generator and lower idler pulley.





37. Disconnect CKP sensor (2) electrical connector.





38. Remove right engine mount bracket retaining bolts (4).
39. Remove power steering hose hold down (3).
40. Remove retaining nuts (2) and position mount bracket (1) aside.





41. Remove intake oil control valve to prevent damage.
42. Install engine lift chain to rear lift bracket and bolt to cylinder head (1) in the front.
43. Hoist engine from vehicle.
44. Separate engine and transmission.