Catalytic Converter - Removal

2.4L










WARNING: The normal operating temperature of the exhaust system is very high. Therefore, never work around or attempt to service any part of the exhaust system until it is cooled. Special care should be taken when working near the catalytic converter. The temperature of the converter rises to a high level after a short period of engine operating time.

NOTE: When replacement is required on any component of the exhaust system, you must use original equipment parts (or their equivalent).

1. Raise and support vehicle.
2. Apply penetrating oil to band clamp nut and bolt.
3. Disconnect oxygen sensor connector (1).
4. Remove oxygen sensor.
5. Loosen resonator and muffler assembly to catalytic converter band clamp.
6. Pull muffler and resonator assembly rearward to remove from catalytic converter.
7. Remove flange nuts (2) at exhaust manifold.
8. Remove catalytic converter from vehicle (3).
9. Remove and discard gasket.